Uday Flanges is a well-respected manufacturer and supplier of Alloy Steel Long Weld Neck Flanges based inDubai, UAE. They provide sturdy, high-performance flanges that are crucial for applications in the oil and gas, power generation, chemical, and petrochemical sectors. These flanges are expertly crafted for high-pressure, high-temperature systems where reinforcement and stress distribution are key. Uday Flanges produces Long Weld Neck (LWN) flanges that comply with ASME/ANSI, ASTM, and international standards, ensuring they are precise, durable, and seamlessly fit into heavy-duty piping systems.
Typically, Alloy Steel Long Weld Neck Flanges are made from grades like ASTM A182 F1, F5, F9, F11, F22, and F91. These materials are known for their outstanding strength, toughness, and resistance to heat, oxidation, and corrosion. The long neck of the flange acts as an extension of the pipe, providing better support for piping loads and minimizing stress concentration at the weld joint. They usually boast impressive mechanical properties, including high tensile strength (over 415 MPa), excellent thermal stability, and superior fatigue resistance. These flanges come in pressure classes ranging from 150 to 2500 and are typically offered with raised face (RF) or ring-type joint (RTJ) faces.
| Specification | ASTM A182 / ASME SA182 |
|---|---|
| Size Chart | 1/2″ (15 NB) to 48″ (1200NB) DN10~DN5000 |
| Standards | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
| Pressure Rating ANSI | Class 150 LBS, 300 LBS, K12822 LBS, 900 LBS, 1500 LBS, 2500 LBS |
| Pressure Calculation in DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
| UNI | 6Bar 10Bar 16Bar 25Bar 40Bar |
| EN | 6Bar 10Bar 16Bar 25Bar 40Bar |
| Coating | Oil Black Paint, Anti-rust Paint, Zinc Plated, Yellow Transparent, Cold and Hot Dip Galvanized |
| Test Certificates | EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc |
| Production Technique | Forged, Heat treated and machined |
| Connect Type/ Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove |
| Special design | As per your drawing AS, ANSI, BS, DIN and JIS 15 NB (1/2″) to 200 NB (8″) Equal and Reducing Configurations |
| Test | Direct-reading Spectrograph, Hydrostatic testing machine, X-ray detector, UI trasonic flaw detector, Magnetic particle detector |
| Equipment | Press machine, Bending machine, Pushing Machine, electric bevelling machine, Sand-blasting machine etc |
| Manufacturer of | ANSI DIN, GOST, JIS, UNI, BS, AS2129, AWWA, EN, SABS, NFE etc. BS Flange, EN Flange, API 6A Flange, ANSI Flange, ASME Flange, DIN Flange, EN1092-1 Flange, UNI Flange, JIS/ KS Flange, BS4504 Flange, GB Flange, AWWA C207 Flange, GOST Flange, PSI Flange B.S: BS4504 , BS3293, BS1560, BS10 AS 2129: Table D; Table E; Table H ANSI B16.5, ANSI B16.47 Series A & B, MSS SP44, ASA, API-605, AWWA, Custom Drawings ANSI : ANSI B16.5, ANSI B16.47(API605), MSS SP44, ANSI B16.36, ANSI B16.48 ANSI B16.5, ANSI B16.47, MSS SP44, ANSI B16.36, ANSI B16.48 American standard (ANSI) German (DIN) British standard (BS) DIN: DIN 2527, DIN 2566, DIN 2573, DIN 2576, DIN 2641, DIN 2642, DIN 2655, DIN 2656, DIN 2627, DIN 2628, DIN 2629, DIN 2631, DIN 2632, DIN 2633, DIN 2634, DIN 2635, DIN 2636, DIN 2637, DIN 2638 ASTM A182 Alloy Steel F22 Alloy Steel Flanges The other standard: AWWA C207; EN1092-1, GOST12820, JIS B2220; KS B1503, SABS1123; NFE29203; UNI2276 |
| Grades | Alloy Steel F1, F91, F22, F11, F5, F9 |
| Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2, Test Certificates certifying NACE MR0103, NACE MR0175 | |
Uday Flanges, a premier supplier in Dubai, UAE, specializes in high-quality Alloy Steel Long Weld Neck Flanges, valued for their exceptional durability, corrosion resistance, precise engineering, and suitability across diverse industrial applications.
Alloy Steel Long Weld Neck Flanges are commonly utilized in critical services such as steam headers, pressure vessels, reactors, and heat exchangers. Their extended neck design makes them perfect for applications that experience frequent thermal cycling, high vibration, or elevated temperatures and pressures. You’ll often find these flanges in refineries, power plants (both nuclear and thermal), and process plants where structural reinforcement and reliability are paramount. Thanks to their weldable design and excellent mechanical properties, LWN flanges are a go-to choice for creating long-lasting and secure connections in demanding industrial settings.
Yes, we offer custom sizes for Alloy Steel Long Weld Neck Flanges to meet specific project needs. Our team at Uday Flanges is committed to providing tailored solutions for all your requirements. For more details, contact us at sales@udayflanges.ae.
We are renowned for delivering products with precise, accurate dimensions. Each product undergoes thorough testing, both destructive and non-destructive, to ensure quality before being shipped to our customers.
Our team is ready to assist you. Contact us for any queries or personalized solutions.
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