Alloy Steel Weld Neck Flanges are expertly crafted flanges that are perfect for high-pressure and high-temperature situations. Made from alloy steels that include elements like chromium, molybdenum, and nickel, these flanges provide outstanding strength, toughness, and resistance to corrosion. Their long tapered hub design allows for even stress distribution between the flange and the pipe, making them a great choice for demanding environments that experience repetitive stress. Uday Flanges, a top manufacturer and supplier based in Dubai, UAE, offers high-quality Alloy Steel Weld Neck Flanges that meet global standards like ASTM A182, ASME B16.5, and DIN. These flanges are commonly found in refineries, power plants, and chemical processing systems.
Alloy Steel Weld Neck Flanges are generally produced from ASTM A182 grades such as F1, F5, F9, F11, F22, and F91. These materials are enriched with alloying elements like chromium (up to 12%), molybdenum, and nickel, which enhance their mechanical and chemical characteristics. The tensile strength usually falls between 450 to 690 MPa, while the yield strength ranges from 240 to 520 MPa. The processes of forging and heat treatment (normalizing, quenching, tempering) boost fatigue strength, creep resistance, and thermal stability. Their tapered hub design helps reduce stress concentration at the weld joint, making them perfect for high-load, high-temperature, and corrosive service applications.
| Specification | ASTM A182 / ASME SA182 |
|---|---|
| Size Chart | 1/2″ (15 NB) to 48″ (1200NB) DN10~DN5000 |
| Standards | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
| Pressure Rating ANSI | Class 150 LBS, 300 LBS, K12822 LBS, 900 LBS, 1500 LBS, 2500 LBS |
| Pressure Calculation in DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
| UNI | 6Bar 10Bar 16Bar 25Bar 40Bar |
| EN | 6Bar 10Bar 16Bar 25Bar 40Bar |
| Coating | Oil Black Paint, Anti-rust Paint, Zinc Plated, Yellow Transparent, Cold and Hot Dip Galvanized |
| Test Certificates | EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc |
| Production Technique | Forged, Heat treated and machined |
| Connect Type/ Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove |
| Special design | As per your drawing AS, ANSI, BS, DIN and JIS 15 NB (1/2″) to 200 NB (8″) Equal and Reducing Configurations |
| Test | Direct-reading Spectrograph, Hydrostatic testing machine, X-ray detector, UI trasonic flaw detector, Magnetic particle detector |
| Equipment | Press machine, Bending machine, Pushing Machine, electric bevelling machine, Sand-blasting machine etc |
| Manufacturer of | ANSI DIN, GOST, JIS, UNI, BS, AS2129, AWWA, EN, SABS, NFE etc. BS Flange, EN Flange, API 6A Flange, ANSI Flange, ASME Flange, DIN Flange, EN1092-1 Flange, UNI Flange, JIS/ KS Flange, BS4504 Flange, GB Flange, AWWA C207 Flange, GOST Flange, PSI Flange B.S: BS4504 , BS3293, BS1560, BS10 AS 2129: Table D; Table E; Table H ANSI B16.5, ANSI B16.47 Series A & B, MSS SP44, ASA, API-605, AWWA, Custom Drawings ANSI : ANSI B16.5, ANSI B16.47(API605), MSS SP44, ANSI B16.36, ANSI B16.48 ANSI B16.5, ANSI B16.47, MSS SP44, ANSI B16.36, ANSI B16.48 American standard (ANSI) German (DIN) British standard (BS) DIN: DIN 2527, DIN 2566, DIN 2573, DIN 2576, DIN 2641, DIN 2642, DIN 2655, DIN 2656, DIN 2627, DIN 2628, DIN 2629, DIN 2631, DIN 2632, DIN 2633, DIN 2634, DIN 2635, DIN 2636, DIN 2637, DIN 2638 ASTM A182 Alloy Steel F22 Alloy Steel Flanges The other standard: AWWA C207; EN1092-1, GOST12820, JIS B2220; KS B1503, SABS1123; NFE29203; UNI2276 |
| Grades | Alloy Steel F1, F91, F22, F11, F5, F9 |
| Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2, Test Certificates certifying NACE MR0103, NACE MR0175 | |
Uday Flanges, a leading supplier in Dubai, UAE, offers an extensive selection of Alloy Steel Weld Neck Flanges, including weld neck flanges, slip-on flanges, blind flanges, threaded flanges, and lap joint flanges. Designed for diverse industrial applications, our high-quality inventory and commitment to exceptional service make us a trusted choice for flange products in the region.
Alloy Steel Weld Neck Flanges are extensively utilized in high-pressure piping systems across various industries, including oil & gas, petrochemical, power generation, thermal plants, and offshore drilling. Their design guarantees a robust butt-weld connection that can withstand repeated stress, vibrations, and thermal expansion. These flanges are particularly suited for steam lines, reactor piping, heat exchangers, pressure vessels, and boiler systems. The weld neck construction minimizes turbulence and erosion at the joint, ensuring leak-free performance throughout long service cycles. Uday Flanges provides these reliable components to meet the needs of demanding industrial applications.
Yes, we offer custom sizes for Alloy Steel Weld Neck Flanges to meet specific project needs. Our team at Uday Flanges is committed to providing tailored solutions for all your requirements. For more details, contact us at sales@udayflanges.ae.
We are renowned for delivering products with precise, accurate dimensions. Each product undergoes thorough testing, both destructive and non-destructive, to ensure quality before being shipped to our customers.
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